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MAP96 96-Channel Automated Pipetting Module for OEM Integration
Product Specification · OEM Integration

MAP96 96-Channel Automated Pipetting Module for OEM Integration

The MAP96 is a 96-channel automated pipetting module for OEM integration in IVD analyzers, NGS workstations, and HTS platforms. Available as the MAP96-300 (300 μL) and MAP96-1000 (1000 μL), it delivers CV as low as 0.75% with CAN bus / RS485 communication over 24 V DC.

Volume Range
1 – 1000 μL
Precision
CV 0.75% (best)
Min Residual
2.5 nL (MAP96-300)
Interface
CAN / RS485
01 · SPECIFICATIONS

Key specifications at a glance

The MAP96 is offered in two configurations that share a common mechanical envelope, communication interface, and control architecture. Both models use 9 mm channel spacing aligned to standard 96-well SBS plates, capacitive pressure-based liquid level detection (pLLD), and are validated for 1,000,000 dispense cycles under normal operating conditions. The MAP96-300 is optimized for low-to-mid volume work — ELISA dispensing, qPCR setup, and clinical sample aliquoting — with the lowest residual volume in the series at 2.5 nL. The MAP96-1000 extends the upper volume range to 1000 μL and delivers higher throughput, with an aspirate speed of 1,150 μL/s (74% faster than the MAP96-300).

Parameter MAP96-300 MAP96-1000
Model MAP96-300 MAP96-1000
Maximum volume 300 μL 1000 μL
Liquid level detection pLLD (capacitive) pLLD (capacitive)
Channel pitch 9 mm 9 mm
Module weight 4,500 g 5,500 g
Maximum aspirate/dispense speed 660 μL/s 1,150 μL/s
Minimum residual volume 2.5 nL 4.8 nL
Operating temperature +15 °C to +35 °C +15 °C to +35 °C
Power input 24 V DC (±5%) 24 V DC (±5%)
Validated service life 1,000,000 cycles 1,000,000 cycles
Communication CAN bus, RS485 CAN bus, RS485

Specifications measured at +20 °C ambient, deionized water, with calibrated filter tips. Contact Keyto for the latest engineering datasheet.

Why these parameters matter for OEM integration: The 4,500 g (MAP96-300) and 5,500 g (MAP96-1000) module weight defines the Z-axis gantry payload requirement. The 24 V DC power envelope matches typical instrument backplane supplies, and the 9 mm SBS pitch ensures compatibility with all standard 96-well plates, deep-well blocks, and tip racks already qualified for your reagent and consumable supply chain. The 1,000,000-cycle validated service life supports continuous-use deployment in clinical and industrial settings without mid-life replacement budgeting.
02 · ACCURACY

Dispensing accuracy and precision

Both MAP96 models reach 0.75% CV at their full working volume — 300 μL for the MAP96-300 and 1000 μL for the MAP96-1000 — representing the best precision available in the series. Performance was validated across the full operating range using filter tips of matched volume class. The data below shows single-dispense performance, the most relevant pattern for diagnostic and assay applications where each transfer is metered independently.

MAP96-300 dispensing performance

Tip type Volume (μL) Mode CV (%) Accuracy A (%)
20F filter tip 1 Single 5.00 8.00
50F filter tip 3 Single 8.00 8.00
200F filter tip 10 Single 4.00 8.00
1000F filter tip 300 Single 0.75 2.00

MAP96-1000 dispensing performance

Tip type Volume (μL) Mode CV (%) Accuracy A (%)
20F filter tip 5 Single 5.00 5.00
200F filter tip 10 Single 5.00 5.00
1000F filter tip 100 Single 1.00 2.00
1000F filter tip 1000 Single 0.75 1.00

CV = coefficient of variation across 96 channels per dispense. A = inaccuracy relative to target volume. Test method: gravimetric verification with deionized water at +20 °C, calibrated balance.

Two patterns emerge from the test data. First, both modules reach their best precision at full working volume — 0.75% CV at 300 μL for the MAP96-300 and 0.75% CV at 1000 μL for the MAP96-1000 — which means OEM methods should match tip class to dispense volume rather than relying on a single tip across the full protocol. Second, the MAP96-1000 holds CV at or below 5.00% across every tested condition, while the MAP96-300 shows wider variation at the lower end of its range (8.00% CV at 3 μL with a 50F tip). For applications that require consistent precision across mixed volumes within a single run, the MAP96-1000 provides a more uniform performance envelope.

03 · MODEL SELECTION

MAP96-300 vs MAP96-1000: choosing the right model

Choose the MAP96-300 when your application stays below 300 μL and residual volume is critical — typical of ELISA dispensing, qPCR setup, immunoassay reagent transfer, and clinical sample aliquoting where high-cost reagents make 2.5 nL residual a direct economic advantage. Choose the MAP96-1000 when the workflow includes reagent transfer above 300 μL, when speed is a throughput driver, or when consistent precision across mixed volumes within a single run matters — typical of NGS library preparation, bead-based normalization, and HTS dilution steps.

MAP96-300

  • Volume ceiling: 300 μL
  • Aspirate speed: up to 660 μL/s
  • Residual: 2.5 nL (lowest in series)
  • Weight: 4,500 g (lighter — eases gantry sizing)
  • Best for: ELISA, qPCR setup, immunoassay reagent dispense, clinical sample aliquoting

MAP96-1000

  • Volume ceiling: 1000 μL
  • Aspirate speed: up to 1,150 μL/s (74% faster than MAP96-300)
  • Residual: 4.8 nL
  • Weight: 5,500 g
  • Best for: NGS library prep, bead-based normalization, HTS dilution, reagent transfer above 300 μL
Selection shortcut: If your maximum required volume exceeds 300 μL, the MAP96-1000 is the only option — its volume range eliminates the need for a second pipetting station. If your application stays at or below 300 μL and uses high-value reagents (clinical immunoassay conjugates, qPCR master mixes), the MAP96-300's 2.5 nL residual minimizes carryover loss across 96 channels per dispense.
04 · APPLICATIONS

Application workflows

The MAP96 is qualified for three integration patterns that account for the majority of OEM design wins in the platform's target markets: next-generation sequencing library construction, high-throughput screening for drug discovery, and ELISA-based quality control in clinical diagnostics. Each workflow places different demands on volume range, residual, and throughput — and the MAP96 platform addresses each with model-specific configurations.

NGS library preparation MAP96-1000 recommended

The MAP96-1000 is the recommended model for NGS library construction because library prep protocols routinely require transfers above 300 μL — including bead-based cleanup steps, ethanol washes, and elution volumes — which exceed the MAP96-300's volume ceiling. The MAP96-1000's 1,150 μL/s aspirate speed also compresses the duration of larger-volume reagent and buffer transfers, reducing total protocol time on automated workstations. The module's consistent CV ≤ 5.00% across all tested tip classes is important for library normalization, where channel-to-channel variation directly affects downstream sequencing balance.

Integration benefit: A single MAP96-1000 mounted on an XYZ gantry can process a 96-sample plate through a full NGS library prep workflow without operator intervention, releasing skilled FTE for downstream analysis.

High-throughput screening (HTS) MAP96-1000 recommended

For HTS compound screening campaigns, the MAP96-1000's 1,150 μL/s aspirate speed translates directly to plates-per-hour throughput on intermediate dilution and reagent addition steps. Screening campaigns commonly involve 384- or 1536-well formats with sub-microliter assay transfers, but the 96-well intermediate dilution operations remain the throughput-limiting step — and this is where the MAP96-1000's speed advantage over the MAP96-300 (1,150 vs 660 μL/s) is most valuable. The module's CV ≤ 5.00% across all tested conditions supports reliable hit-calling without requiring secondary confirmation runs.

Integration benefit: When integrated with a robotic plate handler and tip washer, the MAP96-1000 supports unattended overnight or weekend screening campaigns at consistent precision across the full dilution series.

ELISA and QC automation MAP96-300 recommended

The MAP96-300 is the recommended model for ELISA and quality control automation because ELISA protocols rarely exceed 300 μL per well and benefit directly from the module's 2.5 nL residual volume — the lowest in the MAP96 series. Lower residual translates to less waste of expensive ELISA conjugates and substrates, particularly across the 96-channel parallel dispense pattern where small per-channel savings compound rapidly. The pLLD capability ensures the module aspirates from the correct liquid level even when reagent volumes vary across reservoirs, and the lighter 4,500 g module weight reduces the Z-axis payload requirement on the instrument gantry.

Integration benefit: A MAP96-300 integrated with a plate washer and an absorbance reader closes the ELISA workflow loop from sample addition to optical readout, eliminating the inter-step manual handling that drives plate-to-plate CV in manual workflows.

05 · INTEGRATION

OEM integration specifications

The MAP96 is designed as a drop-in subsystem for instrument manufacturers, exposing standard CAN bus and RS485 interfaces over a 24 V DC supply. The module's command set covers aspirate, dispense, tip pickup, tip eject, and pLLD level sense.

Communication interface

  • CAN bus: Primary interface for real-time command and telemetry. 
  • RS485: Alternative interface for legacy instrument controllers; supports multi-drop bus topology.

Electrical interface

  • Supply voltage: 24 V DC, regulated within ±5%.
  • Peak current: See engineering datasheet (available on request).

Mechanical interface

  • Channel pitch: 9 mm, SBS-compliant.
  • Liquid level detection: Capacitive pLLD on all 96 channels independently.
  • Tip compatibility: Validated with 20F, 50F, 200F, and 1000F filter tips; OEMs can specify additional tip families during integration.
  • Mounting: Top-down Z-axis mount on instrument gantry; 
  • Tip pick-up downward force: 400–800 N.

Environmental and reliability

  • Operating temperature: +15 °C to +35 °C.
  • Validated service life: 1,000,000 dispense cycles under normal operating conditions.
Integration support: Keyto provides reference firmware, command-set documentation, and engineering support throughout the OEM evaluation phase. Contact our applications team to discuss evaluation timelines for your specific instrument platform.
06 · FAQ

Frequently asked questions

What is the CV of the MAP96 pipetting module?
The MAP96 reaches a CV as low as 0.75% at full working volume on both models — measured at 300 μL on the MAP96-300 and 1000 μL on the MAP96-1000. The MAP96-1000 maintains CV at or below 5.00% across every tested tip and volume condition, while the MAP96-300 shows a measured CV of 8.00% at its lowest condition (50F tip, 3 μL). CV is measured gravimetrically across all 96 channels in a single dispense cycle.
What is the minimum residual volume of the MAP96?
The MAP96-300 has a minimum residual volume of 2.5 nL per channel — the lowest in the MAP96 series. The MAP96-1000 has a minimum residual volume of 4.8 nL per channel. These figures matter for high-value reagent protocols such as ELISA, qPCR, and immunoassay setup, where carryover across 96 channels translates directly to reagent cost or contamination risk.
Does the MAP96 support CAN bus communication?
Yes. The MAP96 supports CAN bus as its primary communication interface, with RS485 available as an alternative. Full protocol documentation is provided to OEM customers under NDA.
What voltage does the MAP96 require?
The MAP96 operates on 24 V DC regulated within ±5%, which matches typical instrument backplane supplies. Peak current draw and inrush characteristics are detailed in the engineering datasheet available on request.
What is the channel pitch, and is it compatible with standard 96-well plates?
The MAP96 uses 9 mm channel pitch, which is the standard SBS spacing for 96-well plates. The module is mechanically compatible with all standard 96-well microplates, deep-well blocks, PCR plates, and tip racks that conform to ANSI/SLAS plate dimensions.
Can the MAP96 be integrated into a third-party automated analyzer?
Yes. The MAP96 is purpose-designed as an OEM subsystem with a standard CAN bus / RS485 interface, 24 V DC power, and top-down Z-axis mounting. Keyto provides reference firmware, integration support, and applications engineering throughout the OEM evaluation phase.
Which MAP96 model should I choose for NGS library preparation?
The MAP96-1000 is the recommended model for NGS library preparation. NGS workflows include reagent and buffer transfers above 300 μL — bead cleanup, ethanol washes, elution — which exceed the MAP96-300's volume ceiling. The MAP96-1000's 1,150 μL/s aspirate speed also reduces total protocol time, and its consistent CV ≤ 5.00% across all tested conditions supports reliable library normalization.
Which MAP96 model should I choose for ELISA automation?
The MAP96-300 is the recommended model for ELISA automation. ELISA protocols rarely exceed 300 μL per well, and the MAP96-300's 2.5 nL minimum residual volume — the lowest in the MAP96 series — directly reduces carryover loss of expensive conjugates and substrates across 96 parallel channels. The module's lighter 4,500 g weight also reduces Z-axis gantry payload requirements.
How long does the MAP96 last under continuous use?
The MAP96 is validated for 1,000,000 dispense cycles under normal operating conditions.
Is the MAP96 available for sample evaluation?
Yes. Keyto provides MAP96 evaluation units to qualified OEM customers, accompanied by integration documentation, reference firmware, and engineering support. Contact the Keyto sales team to initiate a sample request.
07 · ABOUT

About this guide

This specification guide is published by Keyto Fluid Technology Co., Ltd., the manufacturer of the MAP96 pipetting module. All performance data presented here is sourced from Keyto's internal engineering validation under the test conditions noted in each table. Specifications are reviewed by the Keyto product engineering team and updated as the product evolves.

About Keyto

Keyto Fluid Technology Co., Ltd. designs and manufactures precision fluid control components — including miniature pumps, solenoid valves, microfluidic chips, syringe pumps, bonded manifolds, and 96-channel pipetting modules — for medical device, IVD, laboratory, and industrial OEM customers in Europe, North America, and Asia. Keyto components are integrated into automated diagnostic analyzers, NGS workstations, and laboratory automation platforms deployed across these markets.

Publisher
Keyto Fluid Technology Co., Ltd.
Manufacturer of MAP96
Reviewed by
Keyto Product Engineering
Internal validation team
Last reviewed
June 2026
Updated as product evolves

How performance data was measured

All accuracy and CV figures published in this guide were measured by Keyto's engineering team using gravimetric verification with deionized water at +20 °C ambient, on a calibrated balance, using filter tips of the volume class indicated in each row. Test methodology follows the standard practice for multi-channel pipetting module validation. Application-specific performance may vary depending on reagent viscosity, temperature, tip seal condition, and integration parameters; OEM customers receive a detailed validation report alongside evaluation units.

Contact & technical support

For technical questions about MAP96 integration, performance validation, or sample evaluation, contact the Keyto applications team at en.keyto.com/contact

Keyto Fluid Technology Co., Ltd. — Precision fluid control components for medical device, IVD, laboratory, and industrial OEM customers.

Specifications described herein represent typical performance under controlled test conditions. Final specifications are confirmed at the time of order. © Keyto Fluid Technology Co., Ltd.